Advanced Energy-Saving Industrial Filtration Precision Separator for Solid-Liquid Separation Vacuum Ceramic Filter

• Customization: Available
• After-sales Service: Whole Using Life
• Warranty: 1 Year
• Model NO.: TT
• Type: Sludge Dewatering Machine
• Method: Physical Treatment
• Usage: Industrial
• Material: Iron, 304 Stainless Steel and Ceramic
• Color: Yellow (Customizable)
• Materialplus: High Temperature Resistant, Alkali Resistant and L
• Manufacturer: Independently Developed and Manufactured
• Transport Package: Iron Box
• Specification: 1-150m2
• Trademark: Tongdu
• Origin: Tongling
• HS Code: 8474100000
• Production Capacity: 300 Set/Year
• Package Size: 300.00cm * 300.00cm * 300.00cm
• Package Gross Weight: 600.000kg
• Lead Time: 30 days (1 - 5 Sets) ; To be negotiated ( > 5 Sets)

Product Description

Our High-Quality Ceramic Filter Machine.

1.Working principle

Our developed ceramic filter machine by Tongling Jieda Machinery Equipment Co., Ltd. operates on a unique principle. The working of this special ceramic filter is based on the principle of micron pores. It uses ceramics with micron pores as the filtering medium. By utilizing the solid-liquid separation device designed according to the capillary function of a large number of micron pores and the rotary disk filter working under negative pressure. Making use of the distinctive characteristic of the micron pores ceramic plate where water can pass through but air cannot. Vacuum is applied to the inner chamber of the ceramic plate to establish a pressure difference with the outside. Suspended materials are adsorbed on the ceramic plate under negative pressure. Since solid materials cannot pass through the micron pores ceramic plate, they stay on the surface. Due to the existence of vacuum pressure difference and the hydrophilicity of the ceramic plate, the liquid can be discharged or recycled by passing through the plate and entering the gas-liquid distribution device (vacuum drum), thus achieving the goal of solid-liquid separation.
The operating cycle of the rotating parts (ceramic plate) can be divided into four sections: slurry section, drying section, material discharge section, and cleaning section. These four sections continuously cycle during the operation of the filter.

 

 

2.Product Feature
 

(1)	Intelligent control and convenient operation	The high-performance series machines adopt an automatic control program. The electric control cabinet can provide a complete set of operation guides. It can not only reflect various situations in the filtration process in a timely and accurate manner but also save manpower and mental effort for workers. Its operation is simple and easy to master, and the training time is short, helping enterprises save operating and maintenance costs as much as possible. In addition, ceramic filters can also adopt remote control or centralized control according to different user requirements.
(2)	High efficiency and energy saving	It has a large processing capacity and remarkable power-saving effects. Compared with traditional disc and external filters, the intelligent control system adopted by ceramic filters can make correct decisions at the right time. On the basis of ensuring energy saving of the machine, it further improves work efficiency. For example, the processing capacity is >1100kg/mh, and the power consumption is <11kwh/th. Compared with traditional products with the same performance, it can save more than 80% of consumption.
(3)	Remarkable environmental protection effect	The filtrate is clear and can be reused, thus reducing emissions and meeting the current requirements of environmental protection and clean production. This not only helps enterprises reduce their impact on the environment but also saves water resources.
(4)	Reliable automatic protection function	It has an automatic fault alarm system, fault screen display function, and high and low level alarm display. It can automatically eliminate faults or stop manual processing, greatly improving the stability and safety of equipment operation and reducing downtime and maintenance costs caused by faults.
(5)	Sturdy and durable structure	It adopts microcomputer optimization design with a reasonable structure and reliable operation. The main drive disk assembly adopts a maintenance-free design, reducing the downtime rate. The mixing system in the barrel is made of stainless steel structure, ensuring a service life of more than 10 years, reducing the frequency of equipment replacement and maintenance, and saving long-term cost investment for enterprises.
(6)	Improve product quality and reduce costs	Due to the low moisture content of concentrate after filtration treatment, it can greatly improve the market competitiveness of products. At the same time, it reduces transportation costs and losses during transportation, bringing direct economic benefits to enterprises.
(7)	Advanced cleaning system	Equipped with a cleaning system that combines methods such as backwashing and combined cleaning (such as ultrasonic cleaning, automatic acid distribution cleaning). It can effectively keep the filtration medium clean and improve filtration efficiency and equipment service life. The system adopts plc full-automatic control and is equipped with devices such as frequency converters, liquid level meters, and metering pumps to ensure the accuracy and efficiency of the cleaning process.
(8)	Wide applicability	It can be applied in multiple industries, such as filtration and dehydration of mine concentrates such as iron concentrate, zinc concentrate, sulfur concentrate, copper concentrate, nickel concentrate, molybdenum concentrate, lead concentrate, tungsten concentrate, manganese concentrate, vanadium ore, aluminum concentrate, gold concentrate, and non-metallic concentrate. It is also applicable to solid-liquid separation in industries such as coal, fine chemicals, papermaking, pharmaceuticals, chemical fibers, food, and environmental protection, with strong versatility and adaptability.

 

3.Brief introduction to the working process.

 

The ceramic filtration structure comprises key components. There's a disc formed by the rotor and ceramic filter plates which are crucial for filtration. The distribution head, in conjunction with suction and washing functions, creates a coupling switch phenomenon for efficient filtration. A mixer prevents solid precipitation and a scraper eliminates solid adsorption on the filter plates. The filtration plate system cavity and ultrasonic oscillation enhance the filtration process. The barrel's control system and operation procedures maintain a certain slurry liquid level.

 

During operation, due to vacuum filter plates, when the rotor is rotated and immersed in trough-shaped liquid, a layer of solid particles accumulates on the filter plates. Liquid passes through and enters the vacuum barrel via the distribution switch. When the filter plates with the accumulation layer leave the slurry surface, a filter cake forms. Under vacuum, it dehydrates and dries further. As the rotor turns to the scraper position, the filter cake is discharged and transported by a belt conveyor. This process offers an efficient and reliable filtration solution

 

4.Filtration specification

TT series special ceramic filter technical parameters reference table

name model	filter area (m2)	Number of disks (shut in a pen)	Filter plate specifications (m2 / lap)	Filter plate number (block)	weight (t)	installed power (kw)	service rating (kw)	long L (mm)	wide W (mm)	tall H (mm)
TT-4	4	2	2	24	2	7.6	6.6	2460	2480	2100
TT-8	8	4	2	48	3	8.8	7.4	2960	2800	2100
TT-12	12	4	3	48	5	9.2	7.4	3200	3080	2450
TT-15	15	5	3	60	5.5	12.1	9.9	4300	3100	2490
TT-18	18	6	3	72	6	12.5	9.9	4600	3100	2490
TT-21	21	7	3	84	6.5	12.9	9.9	4900	3100	2490
TT-24	24	8	3	96	7.5	15.8	12.4	5200	3170	2530
TT-30	30	10	3	120	9	19.75	15.55	5800	3170	2530
TT-36	36	9	4	108	9.7	22.85	19.05	5110	3435	2820
TT-40	40	8	5	96	11.5	24.85	19.85	4870	3450	2900
TT-45	45	9	5	108	11.5	25.45	19.85	5170	3450	2900
TT-60	60	12	5	144	13.8	35.4	28	6600	3450	2900
TT-80	80	16	5	192	18.5	49	39	7900	3720	2960
TT-100	100	20	5	240	21.5	63.9	51.5	9190	3720	2960
TT-120	120	20	6	240	24.5	81.9	67.5	9190	3850	3180

5.Reference table for material filtration moisture.

Mineral type	Particle size distribution	Concentration range %	Output kg/m2.h	Moisture content %
Iron concentrate	-200 mesh accounts for 52%	45 - 65%	500 - 1000	7 - 10
Sulfur concentrate	-200 mesh accounts for 75%	40 - 55%	400 - 800	10 - 13
Copper concentrate	-200 mesh accounts for 33%	40 - 55%	400 - 600	10 - 15
Gold concentrate	-200 mesh accounts for 74%	40 - 55%	300 - 450	11 - 13
Zinc concentrate	-200 mesh accounts for 99%	45 - 55%	500 - 700	12 - 13
Phosphorus concentrate	-200 mesh accounts for 30%	45 - 65%	550 - 700	10 - 13
Sulfur tailings	-400 mesh accounts for 92%	45 - 55%	300 - 400	13 - 15
Cyanide ore	-325 mesh accounts for 83%	40 - 55%	350 - 550	25 - 27
Iron tailings	-200 mesh accounts for 83%	45 - 55%	350 - 600	11 - 13
Copper tailings	-400 mesh accounts for 90%	45 - 55%	350 - 450	11 - 15
Molybdenum tailings	-200 mesh accounts for 80%	50 - 55%	350 - 450	12 - 15
Phosphorus tailings	-400 mesh accounts for 80%	50 - 60%	350 - 700	12 - 15
Quartz tailings	-200 mesh accounts for 80%	40 - 55%	300 - 350	13 - 15
Potassium feldspar	-180 mesh accounts for 70%	40 - 55%	300 - 350	12 - 15
Note: The above data are for reference only. Due to the differences in the properties of the same materials in various regions, it is recommended to conduct material moisture and production capacity tests before equipment selection. The actual output and moisture content are subject to the actual data.

 

6.About our services

 

(1) Our Service:
a. Jieda assists you in selecting the most suitable equipment model, taking into account your specific needs and operational requirements. Our team of experts conducts in-depth analyses and comparisons to ensure you get the ideal equipment for your project.
b. Jieda is committed to designing and manufacturing products that precisely meet your special requirements. We collaborate closely with you, understanding your unique needs and translating them into tailor-made solutions that exceed your expectations.
c. Jieda provides comprehensive training for your technical personnel, equipping them with the necessary skills and knowledge to operate and maintain the equipment efficiently. Our training programs are designed to enhance their expertise and ensure smooth operations.

 

(2) Services during the sale:
a. Before delivery, Jieda conducts meticulous pre-checks and acceptance of products to ensure their quality and functionality. This proactive step guarantees that you receive products that are in perfect condition and ready for use.
b. Jieda stands by your side to help you draft detailed and effective solving plans. Our experienced team offers valuable insights and innovative ideas to address any challenges or issues you may encounter.
c. Jieda provides clear and detailed guidance to ensure that you can install the equipment successfully and without any problems. Our experts are available to answer your questions and offer real-time support throughout the installation process.

 

(3) After-sale services:
a. Jieda actively assists you in preparing for the first construction scheme, offering professional advice and practical suggestions to lay a solid foundation for your project.
b. Our dedicated team is responsible for installing and debugging the equipment to ensure its optimal performance. Jieda strives for seamless integration and flawless operation from the start.
c. Jieda conducts on-site training for your first-line operators, ensuring they have a thorough understanding of the equipment's operation and maintenance. This hands-on training empowers them to handle the equipment with confidence and efficiency.

 

7.FAQ
 

Question 1: What information do I need to provide to get an accurate quotation and proposal?
Answer 1: You need to provide the following information. First, determine what kind of mining it is, whether it's rock mining or sand mining. Second, if it's rock mining, tell us the general particle size of the raw ore in millimeters. Third, let us know the handling capacity you require in tons per hour. Fourth, inform us of the elements present in the raw ore and the percentage of each mineral.

 

Question 2: Can I send mineral samples to you for ore-dressing experiment tests?
Answer 2: Yes, you can send mineral samples to us. After the test, we will provide you with a reasonable process flowchart, a suitable solution, and equipment selection recommendations based on the test results.

 

Question 3: What is the warranty period for the equipment and are spare parts supplied?
Answer 3: The warranty period for OASIS equipment is 12 months. We will supply spare parts to you at the lowest cost for a lifetime.

 

Question 4: Why should I choose you?
Answer 4: You should choose us for the following reasons. We are a professional manufacturer supplying mining equipment, ore beneficiation equipment, and mining dryers. We have an experienced and professional R&D team and manufacturing team. Our professional sales team is composed of dedicated, dynamic, and innovative staff with an international perspective. Our professional logistics service ensures the safe and timely delivery of products all over the world.